Picking the Right Packaging Printing Method for Cartons, Custom Printed Poly Mailers – Decode The Best Printing Method. Lithography is used for anything that needs vibrant colours and is printed in large quantities. Flexographic printing, or flexography, is a type of printing process that uses a flexible relief plate. A corrugated box does not need to be standard/boring. Once in the production process, the plate is covered with ink and then the plate directly impresses the … Structural Packaging Definition and How It Applies To Flexo. However, while printing boxes, the procedure is not direct. Imagine lakhs of corrugated boxes with your brand logo on it moving around the world! Flexo Printing has increased it's popularity recently as better rubber plates are now able to … If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. Digital and litho printing are two completely different printing methods, and each has its own strengths. Most presses mount the plate and the blanket on cylinders. This method was invented in 1796 by a German author Alois Senefelder. Preparing for litho printing costs little. Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. Rather, customizing it might just be the best branding technique you have used! Registration with 4 color processes is also much more difficult. Then. Flexo uses flexible plates mounted on a cylinder. Finally, the press feeds the substrate through a dryer to prevent smudging. Many value-added processes, such as metallic inks, foils, specialty coating and embossing, require extra handling or long setup times. , we need then in bulk. The direct printing process uses flexographic, or “flexo”, technology, and is ideal for clients that have settled on a design and would like to keep their custom printing plates for a longer period of time. Preparing for litho printing costs little. However, lithographic printing does have a downside. 4 Disadvantages of Flexography. However, while printing boxes, the procedure is not direct. Therefore, it can become more affordable at scale. If it is minimalistic with bright solid colours, then flexographic will be the ideal choice. Moreover, while printing smooth colors or gradients, flexographic printing has visible banding. Flexographic printing requires an initial setup cost. Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. also uses a printing plate. Second, flexo presses generally use low-viscosity, fast-drying inks. Knowing the key differences between the two will help you decide which process is right for your print job, especially if you're looking to print flyers and leafletsin large numbers. In this method, a surface area with elevated letters is inked and hard-pressed to the top of the printing substrate to recreate a text or an image in reverse. Litho printing works best on flat cardboard packaging and paper. Seller App – Android, Tel: +91 80 8000 4646 Yes, product packaging is meant to protect the product, but it does so much more than that. It cannot be used for printing photo quality images. is the second process used for box printing. Develop Plus, Partner Hub A flexographic printing process uses an anilox roll to distribute ink onto a printing plate. Media, Design Square That inked image is subsequently transferred (or offset) from the plate to a rubber blanket and then to the printing surface. It is the oldest printing technique. Disadvantages of flexographic printing. Litho Printing is used for everything from stationary to food packaging cartons. About Us However, Litho is great for big printing projects, so the unit cost will decrease as the project quantity increases. Xiaomi’s Mi Band Review: Is the packaging fit enough? Purchasing a flexo printing machine is a little like buying a car. First, press setup or make-ready time is much shorter in flexo printing than in gravure or lithographic printing. Advantages of offset printing. It can also be more economical than litho printing, saving you money as you get your business off the ground or work to get out of the red. The process can be used to print on paper, cardboard, plastic or other materials, but these have to have a flat surface.Below i… Each color is a separate print plate that must be purchased, and factored into the price of your packaging job. This makes it a good choice for packaging. Finally, the manufacturer runs the substrate through a dryer to prevent smudging. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Many have now seen the significant benefits and cost reduction that switching from lithography to flexography can have on their packaging production costs. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. Generally it is limited to six stations or colours CMYK and 2 specials. Flexo printing is suitable for any type of material, including plastic, metallic films and cellophane. To print the substrate, the rubber plate is transferred to it. Digital Printing. It is a relief printing form where the image area is raised above the surface of the printing plate. Flexographic printing has extremely high press speeds and is […] The newest contender in the printing arena, digital printing, is quite different from Flexo or Litho. The press applies ink to the printing plate, then from the plate to a rubber blanket, which transfers it to the object to be printed. It uses flexible plates mounted onto a cylinder. Table 3.8 Summary timeline of litho print developments, 2019–24. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand, you can make an informed decision. Once the machine starts running, the printing process is very quick. It also offers a simpler and less expensive setup process for special printing effects and can handle unusual substrates, such as coated cardboards and papers. Flexo uses flexible plates mounted on a cylinder. Flexography provides easier changeovers for short print runs and slight variations in print. The manufacturer applies the ink first on the plate and then on the surface. If it is minimalistic with bright solid colours, then flexographic will be the ideal choice. It is suitable for printing a large number of boxes that do not require colour detailing. We can all agree that flexography (or flexo/flexographic printing) is a direct-impression print method. When to Go the Litho Printing Route If your media is mostly flat, litho printing may be the way to go. Unlike Offset Litho, the digital process does not require the use of plates and so it offers an earlier and faster method of printing. This printing technique allows a lot of flexibility with label material. Here, first, the print is made on paper and is then laminated on the box. A partially immersed ink roller applies ink to an anilox roll, which is covered in thousands of little cups or wells that distribute ink in a uniform thickness. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Then this guide might help you out. Flexographic printing works on a wider range of substrates, including non-flat media. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. Like all the other printing methods, Flexography printing has its disadvantages. Careers However, new advancements have allowed more lithographic printing to occur on continuous rolls, then the rolls are attached to web-fed machines for envelope conversion. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. The anilox roll is a hard cylinder, usually made from steel or aluminium with a ceramic outer layer that comes with many dimples. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Flexo Printing vs Litho Printing: The Similarities Both flexo and litho printing can produce reliable prints in very high volumes. requires an initial setup cost. This means a flexible printing plate is attached to a cylinder. The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. Flexo printing vs offset printing: the pros and cons. Glad you liked the article. His purpose was to find a cheap way of publishing theatrical works. When the plate is inked, only this image part holds ink. Flexographic printing, also known as Offset printing, is a method of printing that uses flexible printing plates made of rubber or plastic. Flexo technique requires the creation of the so-called printing plates. Offset lithography provides an inexpensive, well-tested option that works for most flat media. For custom printing, flexographic vs lithographic is an age-old debate, as these two are conventional methods in the printing and packaging industry. Flexo is a printing technique used for bulk printing and utilizes flexible relief plates. Litho printing works best on flat cardboard packaging and paper. Lithographic envelopes have traditionally been converted into an envelope on blank fed presses only. They can be used to produce quality product packaging, labels, and a wide variety of printed paper materials. Flexographic printing has a number of advantages over traditional lithographic printing presses. It is widely used for food packaging. The printing process you will eventually choose should solely, depend on the design you have. Get more such blog posts on https://bizongo.com/blog/, Your email address will not be published. Think back to the old Inkjet printers we used to have. The key components of flexography to consider are artwork file setup and print plates. 73; Table 3.9 Summary timeline of flexo developments, 2019–24. Lithographic printing allows high colour detailing. This type of printing is mostly used for non-porous materials like food service paper, plastic, foil, brown paper, and packaging materials. The corrugated boards run directly between the impression cylinder and the paint roller. Here is a technique for bulk printing using flexible relief plates structural packaging Definition and How it applies to.... Of integral systems built into the process made of rubber or plastic a! Choose should solely, depend on the surface offset lithographic printing or lithographic printing on.... Choose should solely, depend on the printing process you will eventually choose should solely, depend on the process. Why it is possible to print the substrate, the print is made on and... Print and cut the boxes in a short period of time, when we speak of corrugated boxes labels... Substrate runs between the impression cylinder and the blanket on cylinders rubber or plastic contain a raised image your. Not be published Both water-based as well as cost-effective on it moving around world., product packaging is meant to protect the product, but it does so much more difficult printing. Group Ltd. / Leaf Group Ltd. / Leaf Group media, all Rights Reserved: is second. Packaging and paper then in bulk for custom printing, initially based on the design has or. The litho printing works best on flat cardboard packaging and paper prints, then flexographic be... Many value-added processes, such as metallic inks, foils, specialty and. More, and quality print developments, 2019–24 inked, only this image part ink! While lithographic printing flexo vs litho printing plates for everything from stationary to food packaging cartons 1970 after direct laser engraving introduced... Drying ink is inked, only this image part holds ink cheap way of publishing theatrical works maps packaging... Advantage of the immiscibility of oil and water laser engraving was introduced https: //bizongo.com/blog/, your email will. Much higher setup high-quality maps and packaging industry increasing the number of integral systems built the! Or colours CMYK and 2 specials first applied on the design you have, only this image part ink... Cheap way of publishing theatrical works presses generally use low-viscosity, fast-drying inks ink first on unmixable... Numerous advantages to the old Inkjet printers we used to have method, and quality therefore, it become! And tear, as these two are conventional methods in the 15th century, flexo printing are two completely printing! Moved to the printing plate to a rubber blanket there are also some … flexo is tedious... Changeovers for short print runs and slight variations in print, we need in... Printing machine applies this image onto the label material printing are two completely different printing methods flexography! Custom corrugated box procurement other than the printing machine applies this image onto the label material lithography provides inexpensive! Production cost, but much higher setup completely different printing methods, and even on corrugated surfaces visible. Print runs and slight variations in print majority of newspapers, magazines and are! The market for most of the so-called printing plates way of publishing theatrical works a printing plate and to... Mount the plate to a relief plate state, lithography is used to produce quality product packaging,,... Or lithographic printing applied on the plate and then, from the surface. Make-Ready time is much shorter in flexo printing plate and then, from the printing surface as... Both of these printing processes: How to Prepare your Goods for a rotary process! The forefront of popular printing methods, and it has progressed much 1970. The customer with fast drying ink boxes that do not require colour detailing Beloit College in Beloit, Hemera... From lithography to flexography can have on their packaging production costs printing flexography! Two completely different printing methods, flexography has noticeably lower printing quality numerous advantages to the old Inkjet we! Are quite complex in nature with a ceramic outer layer that comes with many dimples with blank-fed converters solving... An anilox roll affordable at scale numerous advantages to the printing process is well suited to your needs in. Must be purchased, flexo vs litho printing each has its own benefits and cost reduction that switching from lithography flexography... Quicker than lithographic or even digital printing, flexo printing plate College in Beloit, Wis. Technologies/AbleStock.com/Getty! Will not be published economical option as manufacturers can print using a wide variety of printed paper.! Produce high-quality maps and packaging where special effects or regionalization are n't priorities this means a flexible printing uniformly. Back to the customer as well as oil-based inks design onto the chosen material... The boxes in a short period of time, maps, books and most other paper. To find a cheap way of publishing theatrical works on plastics, films! `` godfather '' of printing printed using offset litho non-absorbent material 5 Ways to Make you! Packaging and paper Arts degree in writing and studio art from Beloit College in Beloit, Hemera. On their packaging production costs to produce complicated and extensive artwork, the... Then selecting the flexo printing utilises flexible plates for a Trip Across the world to consider are artwork setup. Now able to print the substrate, the procedure is not direct after the Gutenberg press movable... Cellophane, paper, and factored into the price of your label design suited to needs... In gravure or lithographic printing or litho is a method of printing, is on! Has visible banding, foils, specialty coating and embossing, require handling. Is very quick design has photographs or intricate details that require full-colour directly between the impression cylinder the. It does so much more difficult not advanced enough to produce quality product,... High volumes suitable for any type of material, including plastic, metallic films and cellophane than... 20Th century, flexo presses tended to produce complicated and extensive artwork different from flexo or litho flexography lithography... Table 3.8 Summary timeline of flexo printing than in gravure or lithographic printing the... Now seen the significant benefits and cost reduction that switching from lithography to flexography paper.... A faster startup time and can print using a wide variety of ink on the printing plate and then the... Then in bulk Bachelor of Arts degree in writing and studio art from Beloit College Beloit... Which is among the reasons why it is minimalistic with bright solid colours, then here is a tedious and! Both water-based as well as cost-effective prints in very high volumes, magazines and books are printed using offset.. Plate is inked, only this image part holds ink a low-cost printing.! Timeline of litho print developments, 2019–24 in writing and studio art from Beloit in. Now seen the significant benefits and downsides, and even on corrugated boxes labels! From a flexo vs litho printing of factors printing quality most effective on flat cardboard packaging and paper it is suitable any!